Refine your search
Collections
Journals
Year
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z All
Dasmahapatra, Sibsankar
- Abrasive Jet Drilling of Hard Alumina Flat: An Experimental Investigation and Predictive Modeling by ANN
Abstract Views :60 |
PDF Views:0
Authors
Deb Kumar Adak
1,
Prosenjit Dutta
2,
Barun Haldar
3,
Santanu Das
2,
Naser Abdulrahman Alsaleh
3,
Sibsankar Dasmahapatra
2
Affiliations
1 College of Engineering and Management, Kolaghat, Purba Medinipur, West Bengal Kalyani Government Engineering College, Kalyani, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, West Bengal, IN
3 College of Engineering, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh, SA
1 College of Engineering and Management, Kolaghat, Purba Medinipur, West Bengal Kalyani Government Engineering College, Kalyani, West Bengal, IN
2 Kalyani Government Engineering College, Kalyani, West Bengal, IN
3 College of Engineering, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh, SA
Source
Manufacturing Technology Today, Vol 21, No 11-12 (2022), Pagination: 11 - 24Abstract
Abrasive jet machining (AJM) is often applied in drilling of hard and brittle ceramic materials, and is also used for other processes like surface preparation, deburring, shot-peening, polishing, etc. AJM process parameters need be appropriately selected to have optimized responses like MRR, nozzle wear, etc. Experimental investigation is performed in this work by precisely controlling abrasive flow rate. Along with system pressure, abrasive flow rate, stand-off distance (SOD) and grain size are considered during performing AJM with silicon carbide abrasive on commercially pure 4 mm thick alumina tiles using response surface methodology (RSM). Analysis of variance is done to detect the relative significance of each of the variables. Artificial neural network (ANN) is constructed to estimate the response in AJM based on input parameters. Estimation of machining performance is effectively carried out by ANN based on the training data with less than 8% estimation error, particularly for MRR and NWR.Keywords
Abrasive Jet Machining (AJM), Alumina, Drilling, ANN, Estimation
References
- Abdalla, H.S., Elkaseer, A., & Nassef, A. (2016). Abrasive jet machining of glass: Experimental investigation with artificial neural network modelling and genetic algorithm optimisation. Cogent Engineering, 3, 1-18.
- Adak, D.K., Dutta, P., Das, S., & Haldar, B. (2021). Machining alumina plates using abrasive jet of silicon carbide. IOP Conference Series: Materials Science and Engineering, 1080, 012020.
- Auerkari, P. (1996). Mechanical and Physical Properties of Engineering Alumina Ceramics. VTT Technical Research Centre of Finland. Aydin, G., Karakurt, I., & Aydiner, K. (2011). An investigation on surface roughness of granite machined by abrasive waterjet. Bulletin of Materials Science, 34, 985-992.
- Balasubramaniam, R., Krishnan, J., & Ramakrishnan, N. (1999). An experimental study on the abrasive jet deburring of cross-drilled holes. International Journal of Material Processing Technology, 178-182.
- Chak, S.K., & Rao, P.V. (2007). Trepanning of Al2O3 by electro-chemical discharge machining (ECDM) process using abrasive electrode with pulsed DC supply. International Journal of Machine Tools and Manufacture, 47, 2061-2070.
- Chang, C.W., & Kuo, C.P. (2007). An investigation of laser-assisted machining of Al2O3 ceramics planing.International Journal of Machine Tools and Manufacture, 47, 452-461.
- Chauhan, A.K., Goel, D.B., & Prakash, S. (2008) Erosion behaviour of hydro turbine steels. Bulletin of Materials Science, 31, 115-120.
- Chauhan, A.K., Goel, D.B., & Prakash, S. (2010). Erosive wear of a surface coated hydroturbine steel. Bulletin of Materials Science, 33, 483-489.
- Ghara, T., Desta, G., Das, S., & Haldar, B. (2018). Abrasive jet machining: drilling of porcelain tiles and soda lime glass. In: Davim PSJP (ed) Advances in Materials, Mechanical and Industrial Engineering. Springer. 189-208.
- Griffiths, B. J., Gawne, D. T., & Dong, G. (1997). The role of grit blasting in the production of high- adhesion plasma sprayed alumina coatings. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 211, 1-9.
- Haldar, B., Ghara, T., Ansari, R., Das, S., & Saha, P. (2018). Abrasive jet system and its various applications in abrasive jet machining, erosion testing, shot-peening, and fast cleaning. Materials Today: Proceedings, 5, 13061-13068.
- Inasaki, I., Tönshoff, H. K., & Howes, T. D. (1993). Abrasive machining in the future. CIRP Annals - Manufacturing Technology, 42, 723-732. Jain, V. K., Choudhury, S. K., & Ramesh, K. M. (2002). On the machining of alumina and glass. International Journal of Machine Tools and Manufacture, 42, 1269-1276.
- Jain, V. K., Sidpara, A., Balasubramaniam, R., & Lodha, G. (2014). Micromanufacturing: a review-part I. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 228, 973-994.
- Johnson, W. A. (1950). The Engineering implications and Economics of surface preparation of mild steel prior to fabrication. Proceedings of the Institution of Mechanical Engineers, 162, 49-65.
- Kalpakjian, S., & Schmid, S. R. (2007). Manufacturing Engineering and Technology. 4th. Pearson Education.
- Karmakar, A., Ghosh, D., Adak, D. K., Mandal, B., Das, S., Ahmed, M., & Haldar, B. (2020). Abrasive jet machining of soda lime glass and laminated glass using silica sand. In: Kanthababu MSSM (ed) Advances in Unconventional Machining and Composites. Springer, 163-178.
- Kavitha, M., Manickavasagam, V. M., Sathish, T., Gugulothu, B., Satihish Kumar, A., Karthikeyan S., & Subbiah R. (2021). Parameters optimization of dissimilar friction stir welding for AA7079 and AA8050 through RSM. Advances in Materials Science and Engineering, Epub ahead of print.
- Ke, J. H., Tsai, F. C., Hung, J. C,. Yang, T. Y., & Yan, B. H. (2011). Scrap wafer regeneration by precise abrasive jet machining with novel composite abrasive for design of experiments. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 225, 881-890.
- Li, K., Zheng, Q., Li, C., Shao, B., Guo, D., Chen, D., Sun, J., Dong, J., Cao, P., & Shin, K. (2017). Characterization of surface modification of 347 stainless steel upon shot peening. Scanning. Epub ahead of print 2017.
- Linken, B. S. (2015). A review on properties of abrasive grits and grit selection. International Journal of Abrasive Technology, 7, 46-58. Liu, H., Wang, J., & Huang, C. Z. (2008). Abrasive liquid jet as a flexible polishing tool. International Journal of Materials and Product Technology, 31, 2-13.
- Liu, Y., Zhang, H., Ranjith, P. G., Jianping, W., & Liu, X. (2019). Wear mechanism of abrasive gas jet erosion on a rock and the effect of abrasive hardness on it. Geofluids. Epub ahead of print 2019.
- Mattison, A. M. (1964). The present and future of abrasive machining. SAE International, 837C, 1-8.
- Melentiev, R., & Fang, F. (2018). Recent advances and challenges of abrasive jet machining. CIRP Journal of Manufacturing Science and Technology, 22, 1-20.
- Muju, M. K., & Pathak, A. K. (1988). Abrasive jet machining of glass at low temperature. Journal of Mechanical Working Technology, 17, 325-332.
- Pawar, P., Ballav, R., & Kumar, A. (2015). An overview of machining process of alumina and alumina ceramic composites. Manufacturing Science and Technology, 3(1): 10-15, 2015.
- Samani, J. R., Beravala, H. S., Jadav, P. B., & Dusra, C. J. (2014). Artificial neural network modeling for prediction of performance in abrasive jet drilling process for glass material. All India Manuf Technol Des Res Conf., 2201-2205.
- Silva, M. V., Stainer, D., Al-Qureshi, H. A., Montedo, O. R. K., & Hotza, D. (2014). Alumina-based ceramics for armor application: mechanical characterization and ballistic testing. Journal of Ceramics, 1-6.
- Srikanth, D. V., & Sreenivasa Rao, M. (2014). Metal removal and kerf analysis in abrasive jet drilling of glass sheets. Procedia Mater Science, 6, 1303-1311.
- Tyagi, R. K. (2012). Abrasive jet machining by means of velocity shear instability in plasma. Journal of Manufacturing Processes, 14, 323-327.
- Wakuda, M., Yamauchi, Y., & Kanzaki, S. (2002). Influence of micromachining on strength degradation of silicon nitride. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 216, 55-60.
- Wakuda, M., Yamauchi, Y., & Kanzaki, S. (2003). Material response to particle impact during abrasive jet machining of alumina ceramics. Journal of Materials Processing Technology, 132, 177-183.
- Xu, S., & Wang, J. (2006). A study of abrasive waterjet cutting of alumina ceramics with controlled nozzle oscillation. The International Journal of Advanced Manufacturing Technology, 27, 693-702.
- Zeng, P. (2008). Biocompatible alumina ceramic for total hip replacements. Materials Science and Technology, 24, 505-516.